Additive manufacturing, or 3D printing, is a complex process that creates free-form geometric objects by sequentially placing material to construct an object, usually in a layer-by-layer process. One of the most widely used methods is Fused Deposition Modeling (FDM). FDM is used in many of the consumer-grade polymer 3D printers available today. While consumer grade machines are cheap and plentiful, they lack many of the features desired in a machine used for research purposes and are often closed-source platforms. Commercial-grade models are more expensive and are also usually closed-source platforms that do not offer flexibility for modifications often needed for research. The authors designed and fabricated a machine to be used as a test bed for research in the field of polymer FDM processes. The goal was to create a platform that tightly controls and/or monitors the FDM build parameters so that experiments can be repeated with a known accuracy. The platform offers closed loop position feedback, control of the hot end and bed temperature, and monitoring of environment temperature and humidity. Additionally, the platform is equipped with cameras and a mechanism for in-situ photogrammetry, creating a geometric record of the printing throughout the printing process. Through photogrammetry, backtracking and linking process parameters to observable geometric defects can be achieved. This paper focuses on the design of a novel mechanism for spinning the heated bed to allow for photogrammetric reconstruction of the printed part using a minimal number of cameras, as implemented on this platform.

Advancements in digitization have enabled two sided manufacturing-as-a-service (MaaS) marketplaces which has significantly reduced product development time for designers. These platforms provide designers with access to manufacturing resources through a network of suppliers and have instant order placement capabilities. Two key decision making levers are typically used to optimize the operations of these marketplaces: pricing and matching. The existing marketplaces operate in a centralized structure where they have complete control over decision making. However, a decentralized organization of the platform enables transparency of information across clients and suppliers. This dissertation focuses on developing tools for decision making enabling decentralization in MaaS marketplaces. In pricing mechanisms, a data driven method is introduced which enables small service providers to price services based on specific attributes of the services offered. A data mining method recommends a network based price to a supplier based on its attributes and the attributes of other suppliers on the platform. Three different approaches are considered for matching mechanisms. First, a reverse auction mechanism is introduced where designers bid for manufacturing services and the mechanism chooses a supplier which can match the bid requirements and stated price. The second approach uses mechanism design and mathematical programming to develop a stable matching mechanism for matching orders to suppliers based on their preferences. Empirical simulations are used to test the mechanisms in a simulated 3D printing marketplace and to evaluate the impact of stability on its performance. The third approach considers the matching problem in a dynamic and stochastic environment where demand (orders) and supply (supplier capacities) arrive over time and matching is performed online.

Among the charming centuries-old cottages, an elaborate white tower in Switzerland stands out like a sore thumb. To put that into perspective, that's more than six times the size of a double-decker bus! Known as Tor Alva (the'White Tower'), the gleaming white construction in the small village of Mulegns offers a new tourist attraction and cultural hub. Tor Alva is intended to emulate a layered cake – a tribute to the history of confectioners in the region – and also takes inspiration from filigree, an intricate metalwork technique used in making jewellery. Giovanni Netzer, founder of the Origen Cultural Foundation, which designed and built the tower with ETH Zurich, called it'a technical triumph'. 'It inspires the building sector, encourages sustainable tourism and offers new cultural space,' Mr Netzer said.

This work proposes a Graph Neural Network (GNN) modeling approach to predict the resulting surface from a particle based fabrication process. The latter consists of spray-based printing of cementitious plaster on a wall and is facilitated with the use of a robotic arm. The predictions are computed using the robotic arm trajectory features, such as position, velocity and direction, as well as the printing process parameters. The proposed approach, based on a particle representation of the wall domain and the end effector, allows for the adoption of a graph-based solution. The GNN model consists of an encoder-processor-decoder architecture and is trained using data from laboratory tests, while the hyperparameters are optimized by means of a Bayesian scheme. The aim of this model is to act as a simulator of the printing process, and ultimately used for the generation of the robotic arm trajectory and the optimization of the printing parameters, towards the materialization of an autonomous plastering process. The performance of the proposed model is assessed in terms of the prediction error against unseen ground truth data, which shows its generality in varied scenarios, as well as in comparison with the performance of an existing benchmark model. The results demonstrate a significant improvement over the benchmark model, with notably better performance and enhanced error scaling across prediction steps.

This article introduces an artistic research project that utilises artist-in-residency and exhibition as methods for exploring the possibilities of robotic 3D printing and ceramics. The interdisciplinary project unites artists and architects to collaborate on a proposed curatorial concept and Do-It-With-Others (DIWO) technological development. Constraints include material, specifically local clay, production technique, namely 3D printing with a robotic arm, and kiln size, as well as an exhibition concept that is further elaborated in the next chapter. The pictorial presents four projects as case studies demonstrating how the creatives integrate these constraints into their processes. This integration leads to the subsequent refinement and customization of the robotic-ceramics interface, aligning with the practitioners' requirements through software development. The project's focus extends beyond artistic outcomes, aiming also to advance the pipeline of 3D robotic printing in clay, employing a digitally controlled material press that has been developed in-house, with its functionality refined through practice.

Industry 4.0 has revolutionized manufacturing by driving digitalization and shifting the paradigm toward additive manufacturing (AM). Fused Deposition Modeling (FDM), a key AM technology, enables the creation of highly customized, cost-effective products with minimal material waste through layer-by-layer extrusion, posing a significant challenge to traditional subtractive methods. However, the susceptibility of material extrusion techniques to errors often requires expert intervention to detect and mitigate defects that can severely compromise product quality. While automated error detection and machine learning models exist, their generalizability across diverse 3D printer setups, firmware, and sensors is limited, and deep learning methods require extensive labeled datasets, hindering scalability and adaptability. To address these challenges, we present a process monitoring and control framework that leverages pre-trained Large Language Models (LLMs) alongside 3D printers to detect and address printing defects. The LLM evaluates print quality by analyzing images captured after each layer or print segment, identifying failure modes and querying the printer for relevant parameters. It then generates and executes a corrective action plan. We validated the effectiveness of the proposed framework in identifying defects by comparing it against a control group of engineers with diverse AM expertise. Our evaluation demonstrated that LLM-based agents not only accurately identify common 3D printing errors, such as inconsistent extrusion, stringing, warping, and layer adhesion, but also effectively determine the parameters causing these failures and autonomously correct them without any need for human intervention.

It might not be a dingy castle surrounded by crashing lightning, but scientists in this clean, quiet laboratory would put any mad scientist's ambition to shame. While Dr Frankenstein had to build his monster out of spare parts, the researchers here aim to go further and make their body parts from scratch. At Nottingham University's Centre for Additive Manufacturing, scientists are combining 3D printing and cutting-edge biology to harness the body's own healing powers. And, while it might seem like science-fiction, they hope to soon print new parts for damaged organs on demand. To see just how close they are, MailOnline's Wiliiam Hutner dusted off his lab coat and went behind the scenes with the UK's very own Frankenstein lab.

In context of laser powder bed fusion (L-PBF), it is known that the properties of the final fabricated product highly depend on the temperature distribution and its gradient over the manufacturing plate. In this paper, we propose a novel means to predict the temperature gradient distributions during the printing process by making use of neural networks. This is realized by employing heat maps produced by an optimized printing protocol simulation and used for training a specifically tailored recurrent neural network in terms of a long short-term memory architecture. The aim of this is to avoid extreme and inhomogeneous temperature distribution that may occur across the plate in the course of the printing process. In order to train the neural network, we adopt a well-engineered simulation and unsupervised learning framework. To maintain a minimized average thermal gradient across the plate, a cost function is introduced as the core criteria, which is inspired and optimized by considering the well-known traveling salesman problem (TSP). As time evolves the unsupervised printing process governed by TSP produces a history of temperature heat maps that maintain minimized average thermal gradient. All in one, we propose an intelligent printing tool that provides control over the substantial printing process components for L-PBF, i.e.\ optimal nozzle trajectory deployment as well as online temperature prediction for controlling printing quality.

The number of sequential tasks a single gripper can perform is significantly limited by its design. In many cases, changing the gripper fingers is required to successfully conduct multiple consecutive tasks. For this reason, several robotic tool change systems have been introduced that allow an automatic changing of the entire end-effector. However, many situations require only the modification or the change of the fingertip, making the exchange of the entire gripper uneconomic. In this paper, we introduce a paradigm for automatic task-specific fingertip production. The setup used in the proposed framework consists of a production and task execution unit, containing a robotic manipulator, and two 3D printers - autonomously producing the gripper fingers. It also consists of a second manipulator that uses a quick-exchange mechanism to pick up the printed fingertips and evaluates gripping performance. The setup is experimentally validated by conducting automatic production of three different fingertips and executing graspstability tests as well as multiple pick- and insertion tasks, with and without position offsets - using these fingertips. The proposed paradigm, indeed, goes beyond fingertip production and serves as a foundation for a fully automatic fingertip design, production and application pipeline - potentially improving manufacturing flexibility and representing a new production paradigm: tactile 3D manufacturing.

Copy detection patterns (CDP) are recent technologies for protecting products from counterfeiting. However, in contrast to traditional copy fakes, deep learning-based fakes have shown to be hardly distinguishable from originals by traditional authentication systems. Systems based on classical supervised learning and digital templates assume knowledge of fake CDP at training time and cannot generalize to unseen types of fakes. Authentication based on printed copies of originals is an alternative that yields better results even for unseen fakes and simple authentication metrics but comes at the impractical cost of acquisition and storage of printed copies. In this work, to overcome these shortcomings, we design a machine learning (ML) based authentication system that only requires digital templates and printed original CDP for training, whereas authentication is based solely on digital templates, which are used to estimate original printed codes. The obtained results show that the proposed system can efficiently authenticate original and detect fake CDP by accurately locating the anomalies in the fake CDP. The empirical evaluation of the authentication system under investigation is performed on the original and ML-based fakes CDP printed on two industrial printers.